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Official Yamaha WaveRunners Manual Site Don't settle for anything less - help protect your investment by using Genuine Yamaha manuals. All manuals are for United States Models Only and are only in English. Aug 05, 2011 Contents of this 2008-2009 FX SHO/FX Cruiser SHO Yamaha WaveRunner Factory Service Manual. This instant eBook contains fully detailed step-by-step repair procedures with hundreds of picture illustrations to guide you through any repair, maintenance, overhaul, service specifications or troubleshooting procedure.
Download DOWNLOAD 2008 2009 Yamaha FX SHO & FX Cruiser SHO Service Manual MAINTENANCE / REPAIR / ENGINE OVERHAUL.
Service Manual Application 2008-2009 (08, 09) Yamaha FX SHO & FX Cruiser SHO WaveRunner (Wave Runner) Water Craft (PWC).
Contents of this 2008-2009 FX SHO/FX Cruiser SHO Yamaha WaveRunner Factory Service Manual. This instant eBook contains fully detailed step-by-step repair procedures with hundreds of picture illustrations to guide you through any repair, maintenance, overhaul, service specifications or troubleshooting procedure. This expert text guide book will give you the knowledge and experience you need to perform simple basic maintenance or more complicated service procedures like engine overhaul. Covers every thing you will ever need to know to fix anything on your 2008-2009 Yamaha FX SHO/FX Cruiser SHO WaveRunner.
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File Format: PDF
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Pages: 430
Language: English
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Quality of Manual: Perfect
100 Fully Indexed for super fast navigation to allowing you to find procedures you need in just seconds! Works on all computers!
Delivered In: PDF Format
Pages: 430
Language: English
Book Marked for Easy Navigation: YES
Quality of Manual: Perfect
100 Fully Indexed for super fast navigation to allowing you to find procedures you need in just seconds! Works on all computers!
Yamaha 2009 Fx Sho Supercharged
Models Covered:
2008-2009 FX SHO Yamaha WaveRunner
2008-2009 FX Cruiser SHO Yamaha Wave Runner
2008-2009 FX Cruiser SHO Yamaha Wave Runner
Chapters Include:
General Information
Specifications
Periodic Inspection & Adjustments
Fuel System
Power Unit
Jet Pump
Electrical System
Hull & Deck
Trouble Analysis
Wiring Diagrams
Specifications
Periodic Inspection & Adjustments
Fuel System
Power Unit
Jet Pump
Electrical System
Hull & Deck
Trouble Analysis
Wiring Diagrams
2009 Yamaha Fx Sho Value
Below is just a SMALL sample of the topic covered in this 2008-2009 FX SHO/FX Cruiser SHO Yamaha WaveRunner Factory Service Manual as there is just far to much to list. The manual is the factory service manual and covers everything.
How to use this manual………………………………………………………………………1-1
Manual format………………………………………………………………………………..1-1
Symbols………………………………………………………………………………………..1-2
Abbreviation…………………………………………………………………………………..1-3
Parts, lubricants, and sealants …………………………………………………………1-4
Disassembly and assembly ……………………………………………………………..1-5
Jet pump unit serial number …………………………………………………………….1-6
Removal and installation …………………………………………………………………1-9
Feature and benefit…………………………………………………………………………..1-14
Engine overview …………………………………………………………………………..1-15
Air filter case and air filter element ………………………………………………….1-16
Supercharger assembly…………………………………………………………………1-16
Air cooler assembly ………………………………………………………………………1-17
Intake system ………………………………………………………………………………1-17
Electronic control throttle valve (ETV) system…………………………………..1-18
Cylinder head assembly ………………………………………………………………..1-19
Hydraulic timing chain tensioner……………………………………………………..1-19
Ignition coil…………………………………………………………………………………..1-20
Piston and connecting rod ……………………………………………………………..1-20
Cylinder block and crankcase…………………………………………………………1-21
Knock sensor……………………………………………………………………………….1-21
Lubrication system………………………………………………………………………..1-22
Oil pump assembly ……………………………………………………………………….1-23
Oil cooler assembly ………………………………………………………………………1-25
Oil filter ……………………………………………………………………………………….1-26
Exhaust system ……………………………………………………………………………1-26
Cooling system …………………………………………………………………………….1-27
Technical tips …………………………………………………………………………………..1-42
Engine control………………………………………………………………………………1-42
Idle speed control……………………………………………………………………1-45
Over revolution control …………………………………………………………….1-45
L-MODE (LOW-RPM MODE) control…………………………………………1-45
Slant detection control……………………………………………………………..1-45
High intake air pressure control ………………………………………………..1-46
Knock control …………………………………………………………………………1-46
Off-throttle steering (OTS) control …………………………………………………..1-47
Remote control transmitter control ………………………………………………….1-48
Warning control ……………………………………………………………………………1-49
Overheat warning control…………………………………………………………1-49
Oil pressure warning control …………………………………………………….1-49
Cam position sensor failure control……………………………………………1-50
Battery disconnection warning ………………………………………………….1-50
Fail-safe function table ………………………………………………………………….1-51
General specification………………………………………………………………………….2-1
Maintenance specifications ………………………………………………………………..2-3
Engine …………………………………………………………………………………………2-3
Fuel system …………………………………………………………………………………..2-6
Jet pump unit ………………………………………………………………………………..2-7
Hull and hood ……………………………………………………………………………….2-7
Electrical ……………………………………………………………………………………….2-7
Tightening torques……………………………………………………………………………2-11
Specified torques………………………………………………………………………….2-11
General torque……………………………………………………………………………..2-17
Cable and hose routing …………………………………………………………………….2-18
Starboard bow view ………………………………………………………………………2-18
Top view ……………………………………………………………………………………..2-19
Port view……………………………………………………………………………………..2-21
Maintenance interval chart………………………………………………………………….3-1
Periodic service …………………………………………………………………………………3-2
Control system……………………………………………………………………………….3-2
Steering system check………………………………………………………………3-2
Jet thrust nozzle steering angle check and adjustment ………………….3-2
Jet thrust nozzle QSTS angle check and adjustment …………………….3-4
Throttle lever free play check and adjustment ………………………………3-5
Trolling speed check …………………………………………………………………3-7
Shift cable check and adjustment ……………………………………………….3-7
Fuel system …………………………………………………………………………………..3-9
Fuel line check …………………………………………………………………………3-9
Water separator check…………………………………………………………….3-10
Power unit……………………………………………………………………………………3-10
Valve clearance measurement………………………………………………….3-10
Compression pressure measurement………………………………………..3-12
Engine oil level check………………………………………………………………3-13
Engine oil change……………………………………………………………………3-14
Oil filter replacement ……………………………………………………………….3-15
Air filter element check…………………………………………………………….3-16
Spark plug check…………………………………………………………………….3-17
Electrical ……………………………………………………………………………………..3-19
Battery check …………………………………………………………………………3-19
Jet pump unit ……………………………………………………………………………….3-21
Jet pump unit check ………………………………………………………………..3-21
Bilge pump…………………………………………………………………………………..3-22
Bilge strainer check…………………………………………………………………3-22
Electric bilge pump strainer check …………………………………………….3-23
General……………………………………………………………………………………….3-23
Drain plug check …………………………………………………………………….3-23
Throttle valve and engine internal components …………………………..3-23
Lubrication points ……………………………………………………………………3-24
Fuel tank, fuel pump module, and fuel hose ………………………………………..4-1
Fuel tank removal …………………………………………………………………………..4-1
Fuel hose disconnection………………………………………………………………….4-5
Check valve check………………………………………………………………………….4-7
Fuel tank check ……………………………………………………………………………..4-8
Fuel injector check………………………………………………………………………….4-9
Fuel injector installation …………………………………………………………………..4-9
Fuel sender installation……………………………………………………………………4-9
Fuel pump module installation………………………………………………………..4-10
Engine unit…………………………………………………………………………..5-1
Engine unit removal ……………………………………………………………………..5-1
Breather assembly check ………………………………………………………………5-17
Engine mount check ……………………………………………………………………..5-17
Engine unit installation…………………………………………………………………..5-18
Muffler ……………………………………………………………………………………………..5-25
Muffler disassembly………………………………………………………………………5-25
Exhaust pipe 3 removal …………………………………………………………………5-27
Muffler check ……………………………………………………………………………….5-27
Pipe check …………………………………………………………………………………..5-27
Thermo sensor check ……………………………………………………………………5-27
Exhaust pipe 3 installation……………………………………………………………..5-27
Electrical box and starter motor………………………………………………………..5-28
Air cooler, supercharger, and throttle body assembly………………………..5-31
Intake assembly removal……………………………………………………………….5-34
Air cooler check ……………………………………………………………………………5-37
Supercharger check ……………………………………………………………………..5-38
Throttle body assembly check ………………………………………………………..5-38
Intake manifold check……………………………………………………………………5-38
Intake manifold installation …………………………………………………………….5-39
Supercharger installation……………………………………………………………….5-39
Air cooler intake hose installation ……………………………………………………5-40
Boost pipe installation……………………………………………………………………5-41
Oil cooler, oil pump assembly, and drive gear……………………………………5-42
Drive gear removal ……………………………………………………………………….5-44
Drive gear assembly removal …………………………………………………………5-46
Drive gear disassembly …………………………………………………………………5-46
Oil cooler assembly check……………………………………………………………..5-47
Oil pump assembly check………………………………………………………………5-48
Idle gear check …………………………………………………………………………….5-48
Drive gear check…………………………………………………………………………..5-48
Drive gear clutch check …………………………………………………………………5-49
Timing chain check……………………………………………………………………….5-60
Timing chain tensioner check …………………………………………………………5-60
Camshaft installation …………………………………………………………………….5-61
Cylinder head cover installation………………………………………………………5-63
Valve clearance adjustment …………………………………………………………..5-64
Cylinder head …………………………………………………………………………………..5-67
Cylinder head assembly removal ……………………………………………………5-67
Cylinder head check ……………………………………………………………………..5-69
Valve spring check ……………………………………………………………………….5-70
Valve check …………………………………………………………………………………5-70
Valve guide check ………………………………………………………………………..5-72
Valve guide removal ……………………………………………………………………..5-72
Cylinder head installation ………………………………………………………………5-79
Generator cover and flywheel magneto……………………………………………..5-80
Generator cover and flywheel magneto removal……………………………….5-80
Generator cover disassembly…………………………………………………………5-82
Drive coupling removal ………………………………………………………………….5-83
Flywheel magneto removal…………………………………………………………….5-83
Generator cover assembly …………………………………………………………….5-87
Flywheel magneto installation ………………………………………………………..5-87
Drive coupling installation………………………………………………………………5-89
Oil separator tank and oil pan……………………………………………………………5-90
Crankcase disassembly…………………………………………………………………5-99
Connecting rod and piston removal…………………………………………………5-99
Crankcase check ………………………………………………………………………..5-100
Anode check………………………………………………………………………………5-100
Piston check ………………………………………………………………………………5-101
Piston ring check ………………………………………………………………………..5-102
Piston pin check …………………………………………………………………………5-103
Connecting rod check………………………………………………………………….5-104
Crankcase assembly …………………………………………………………………..5-113
Cooling water …………………………………………………………………………………5-115
Cooling water hose routing…………………………………………………………..5-115
Thermostat removal…………………………………………………………………….5-116
Cooling water line check………………………………………………………………5-117
Thermostat check ……………………………………………………………………….5-117
Intake grate and ride plate…………………………………………………………………..6-1
Intake grate and ride plate removal …………………………………………………..6-1
Jet pump unit……………………………………………………………………………………..6-2
Jet pump unit removal …………………………………………………………………….6-2
Jet pump unit removal …………………………………………………………………….6-4
Jet pump unit installation …………………………………………………………………6-5
Impeller duct and drive shaft disassembly………………………………………..6-10
Drive shaft removal……………………………………………………………………….6-12
Impeller check ……………………………………………………………………………..6-14
Impeller housing check………………………………………………………………….6-14
Drive shaft check ………………………………………………………………………….6-14
Drive shaft installation …………………………………………………………………..6-15
Impeller duct and impeller housing installation………………………………….6-17
Water hose check…………………………………………………………………………6-21
Transom plate installation………………………………………………………………6-21
Electrical components………………………………………………………………………..7-1
Electrical box……………………………………………………………………………………..7-3
Electrical components …………………………………………………………………….7-3
Electrical box disassembly ………………………………………………………………7-4
Fuse box disassembly …………………………………………………………………….7-6
Check using the YDIS …………………………………………………………………….7-9
Ignition system…………………………………………………………………………………7-11
Ignition coil…………………………………………………………………………………..7-11
Pickup coil …………………………………………………………………………………..7-14
Charging system………………………………………………………………………………7-15
Stator coil…………………………………………………………………………………….7-15
Rectifier regulator …………………………………………………………………………7-17
Thermo sensor …………………………………………………………………………….7-22
Engine temperature sensor ……………………………………………………………7-23
Intake air temperature sensor…………………………………………………………7-24
Intake air pressure sensor ……………………………………………………………..7-26
Knock sensor……………………………………………………………………………….7-28
Throttle position sensor …………………………………………………………………7-28
Accelerator position sensor ……………………………………………………………7-31
Electronic throttle valve relay………………………………………………………….7-35
Reverse sensor ……………………………………………………………………………7-39
Right handlebar switch assembly ……………………………………………………7-40
ECM circuit ………………………………………………………………………………….7-42
Earth plate …………………………………………………………………………………..7-43
Electric bilge pump ……………………………………………………………………….7-43
Fuel system ……………………………………………………………………………………..7-44
Fuel injector …………………………………………………………………………………7-44
Fuel pump module………………………………………………………………………..7-46
Starting system ………………………………………………………………………………..7-47
Fuse……………………………………………………………………………………………7-47
Left handlebar switch assembly ……………………………………………………..7-48
Main and fuel pump relay ………………………………………………………………7-49
Starter relay …………………………………………………………………………………7-51
Starter motor ……………………………………………………………………………………7-53
Rear cover …………………………………………………………………………………..7-59
Starter motor assembly …………………………………………………………………7-59
Remote control system …………………………………………………………………….7-59
Remote control receiver ………………………………………………………………..7-63
Indication system……………………………………………………………………………..7-64
Multifunction meter ……………………………………………………………………….7-64
Operation button assembly…………………………………………………………….7-65
Compass display (FX Cruiser SHO)………………………………………………..7-67
Air temperature display (FX Cruiser SHO) ……………………………………….7-68
Water temperature display (FX Cruiser SHO) …………………………………..7-68
Speed sensor ………………………………………………………………………………7-69
Digital speedometer display (FX SHO)…………………………………………….7-70
Digital speedometer display (FX Cruiser SHO) …………………………………7-71
Fuel level meter display and fuel level warning indicator ……………………7-72
Check engine warning indicator ……………………………………………………..7-72
Diagnostic display…………………………………………………………………………7-73
Oil pressure warning indicator ………………………………………………………..7-73
Engine overheat warning indicator ………………………………………………….7-74
Buzzer ………………………………………………………………………………………..7-74
Handlebar ………………………………………………………………………………………….8-1
Steering pad removal (FX SHO)……………………………………………………….8-1
Steering pad removal (FX Cruiser SHO) ……………………………………………8-2
Handlebar holder removal ……………………………………………………………….8-3
Handlebar switch assembly check ……………………………………………………8-8
Handlebar assembly installation……………………………………………………….8-8
QSTS cable removal …………………………………………………………………….8-14
QSTS check ………………………………………………………………………………..8-14
QSTS cable installation …………………………………………………………………8-15
Front hood ……………………………………………………………………………………….8-17
Front hood removal ………………………………………………………………………8-17
Damper check ……………………………………………………………………………..8-20
Steering console cover……………………………………………………………………..8-22
Multifunction meter and cover removal…………………………………………….8-22
Side cover removal……………………………………………………………………….8-24
Center cover removal ……………………………………………………………………8-25
Center cover disassembly ……………………………………………………………..8-27
Side cover removal……………………………………………………………………….8-28
Steering master component check ………………………………………………….8-34
Spring installation …………………………………………………………………………8-34
Rubber seal installation …………………………………………………………………8-35
Remote control cables and speed sensor lead…………………………………..8-36
Remote control cables and speed sensor lead removal……………………..8-36
Steering cable installation (steering master end) ………………………………8-38
Steering cable installation (jet pump end) ………………………………………..8-39
Seat and hand grip removal …………………………………………………………..8-43
Seat lock check ……………………………………………………………………………8-45
Exhaust system………………………………………………………………………………..8-46
Exhaust system and battery removal ………………………………………………8-46
Exhaust system check…………………………………………………………………..8-49
Deck and hull……………………………………………………………………………………8-50
Drain plug check…………………………………………………………………………..8-54
Operating………………………………………………………………………………………9-5
Connecting the communication cable to the watercraft ………………….9-5
Engine unit trouble analysis ……………………………………………………………….9-6
Using the YDIS for engine unit trouble analysis ………………………………….9-6
Self-diagnosis…………………………………………………………………………..9-7
Diagnostic code table………………………………………………………………..9-8
Diagnostic code and checking step …………………………………………………..9-9
Engine unit trouble analysis (diagnostic code not detected) ……………….9-15
Trouble analysis chart ……………………………………………………………..9-15
Manual format………………………………………………………………………………..1-1
Symbols………………………………………………………………………………………..1-2
Abbreviation…………………………………………………………………………………..1-3
Parts, lubricants, and sealants …………………………………………………………1-4
Disassembly and assembly ……………………………………………………………..1-5
Jet pump unit serial number …………………………………………………………….1-6
Removal and installation …………………………………………………………………1-9
Feature and benefit…………………………………………………………………………..1-14
Engine overview …………………………………………………………………………..1-15
Air filter case and air filter element ………………………………………………….1-16
Supercharger assembly…………………………………………………………………1-16
Air cooler assembly ………………………………………………………………………1-17
Intake system ………………………………………………………………………………1-17
Electronic control throttle valve (ETV) system…………………………………..1-18
Cylinder head assembly ………………………………………………………………..1-19
Hydraulic timing chain tensioner……………………………………………………..1-19
Ignition coil…………………………………………………………………………………..1-20
Piston and connecting rod ……………………………………………………………..1-20
Cylinder block and crankcase…………………………………………………………1-21
Knock sensor……………………………………………………………………………….1-21
Lubrication system………………………………………………………………………..1-22
Oil pump assembly ……………………………………………………………………….1-23
Oil cooler assembly ………………………………………………………………………1-25
Oil filter ……………………………………………………………………………………….1-26
Exhaust system ……………………………………………………………………………1-26
Cooling system …………………………………………………………………………….1-27
Technical tips …………………………………………………………………………………..1-42
Engine control………………………………………………………………………………1-42
Idle speed control……………………………………………………………………1-45
Over revolution control …………………………………………………………….1-45
L-MODE (LOW-RPM MODE) control…………………………………………1-45
Slant detection control……………………………………………………………..1-45
High intake air pressure control ………………………………………………..1-46
Knock control …………………………………………………………………………1-46
Off-throttle steering (OTS) control …………………………………………………..1-47
Remote control transmitter control ………………………………………………….1-48
Warning control ……………………………………………………………………………1-49
Overheat warning control…………………………………………………………1-49
Oil pressure warning control …………………………………………………….1-49
Cam position sensor failure control……………………………………………1-50
Battery disconnection warning ………………………………………………….1-50
Fail-safe function table ………………………………………………………………….1-51
General specification………………………………………………………………………….2-1
Maintenance specifications ………………………………………………………………..2-3
Engine …………………………………………………………………………………………2-3
Fuel system …………………………………………………………………………………..2-6
Jet pump unit ………………………………………………………………………………..2-7
Hull and hood ……………………………………………………………………………….2-7
Electrical ……………………………………………………………………………………….2-7
Tightening torques……………………………………………………………………………2-11
Specified torques………………………………………………………………………….2-11
General torque……………………………………………………………………………..2-17
Cable and hose routing …………………………………………………………………….2-18
Starboard bow view ………………………………………………………………………2-18
Top view ……………………………………………………………………………………..2-19
Port view……………………………………………………………………………………..2-21
Maintenance interval chart………………………………………………………………….3-1
Periodic service …………………………………………………………………………………3-2
Control system……………………………………………………………………………….3-2
Steering system check………………………………………………………………3-2
Jet thrust nozzle steering angle check and adjustment ………………….3-2
Jet thrust nozzle QSTS angle check and adjustment …………………….3-4
Throttle lever free play check and adjustment ………………………………3-5
Trolling speed check …………………………………………………………………3-7
Shift cable check and adjustment ……………………………………………….3-7
Fuel system …………………………………………………………………………………..3-9
Fuel line check …………………………………………………………………………3-9
Water separator check…………………………………………………………….3-10
Power unit……………………………………………………………………………………3-10
Valve clearance measurement………………………………………………….3-10
Compression pressure measurement………………………………………..3-12
Engine oil level check………………………………………………………………3-13
Engine oil change……………………………………………………………………3-14
Oil filter replacement ……………………………………………………………….3-15
Air filter element check…………………………………………………………….3-16
Spark plug check…………………………………………………………………….3-17
Electrical ……………………………………………………………………………………..3-19
Battery check …………………………………………………………………………3-19
Jet pump unit ……………………………………………………………………………….3-21
Jet pump unit check ………………………………………………………………..3-21
Bilge pump…………………………………………………………………………………..3-22
Bilge strainer check…………………………………………………………………3-22
Electric bilge pump strainer check …………………………………………….3-23
General……………………………………………………………………………………….3-23
Drain plug check …………………………………………………………………….3-23
Throttle valve and engine internal components …………………………..3-23
Lubrication points ……………………………………………………………………3-24
Fuel tank, fuel pump module, and fuel hose ………………………………………..4-1
Fuel tank removal …………………………………………………………………………..4-1
Fuel hose disconnection………………………………………………………………….4-5
Check valve check………………………………………………………………………….4-7
Fuel tank check ……………………………………………………………………………..4-8
Fuel injector check………………………………………………………………………….4-9
Fuel injector installation …………………………………………………………………..4-9
Fuel sender installation……………………………………………………………………4-9
Fuel pump module installation………………………………………………………..4-10
Engine unit…………………………………………………………………………..5-1
Engine unit removal ……………………………………………………………………..5-1
Breather assembly check ………………………………………………………………5-17
Engine mount check ……………………………………………………………………..5-17
Engine unit installation…………………………………………………………………..5-18
Muffler ……………………………………………………………………………………………..5-25
Muffler disassembly………………………………………………………………………5-25
Exhaust pipe 3 removal …………………………………………………………………5-27
Muffler check ……………………………………………………………………………….5-27
Pipe check …………………………………………………………………………………..5-27
Thermo sensor check ……………………………………………………………………5-27
Exhaust pipe 3 installation……………………………………………………………..5-27
Electrical box and starter motor………………………………………………………..5-28
Air cooler, supercharger, and throttle body assembly………………………..5-31
Intake assembly removal……………………………………………………………….5-34
Air cooler check ……………………………………………………………………………5-37
Supercharger check ……………………………………………………………………..5-38
Throttle body assembly check ………………………………………………………..5-38
Intake manifold check……………………………………………………………………5-38
Intake manifold installation …………………………………………………………….5-39
Supercharger installation……………………………………………………………….5-39
Air cooler intake hose installation ……………………………………………………5-40
Boost pipe installation……………………………………………………………………5-41
Oil cooler, oil pump assembly, and drive gear……………………………………5-42
Drive gear removal ……………………………………………………………………….5-44
Drive gear assembly removal …………………………………………………………5-46
Drive gear disassembly …………………………………………………………………5-46
Oil cooler assembly check……………………………………………………………..5-47
Oil pump assembly check………………………………………………………………5-48
Idle gear check …………………………………………………………………………….5-48
Drive gear check…………………………………………………………………………..5-48
Drive gear clutch check …………………………………………………………………5-49
Timing chain check……………………………………………………………………….5-60
Timing chain tensioner check …………………………………………………………5-60
Camshaft installation …………………………………………………………………….5-61
Cylinder head cover installation………………………………………………………5-63
Valve clearance adjustment …………………………………………………………..5-64
Cylinder head …………………………………………………………………………………..5-67
Cylinder head assembly removal ……………………………………………………5-67
Cylinder head check ……………………………………………………………………..5-69
Valve spring check ……………………………………………………………………….5-70
Valve check …………………………………………………………………………………5-70
Valve guide check ………………………………………………………………………..5-72
Valve guide removal ……………………………………………………………………..5-72
Cylinder head installation ………………………………………………………………5-79
Generator cover and flywheel magneto……………………………………………..5-80
Generator cover and flywheel magneto removal……………………………….5-80
Generator cover disassembly…………………………………………………………5-82
Drive coupling removal ………………………………………………………………….5-83
Flywheel magneto removal…………………………………………………………….5-83
Generator cover assembly …………………………………………………………….5-87
Flywheel magneto installation ………………………………………………………..5-87
Drive coupling installation………………………………………………………………5-89
Oil separator tank and oil pan……………………………………………………………5-90
Crankcase disassembly…………………………………………………………………5-99
Connecting rod and piston removal…………………………………………………5-99
Crankcase check ………………………………………………………………………..5-100
Anode check………………………………………………………………………………5-100
Piston check ………………………………………………………………………………5-101
Piston ring check ………………………………………………………………………..5-102
Piston pin check …………………………………………………………………………5-103
Connecting rod check………………………………………………………………….5-104
Crankcase assembly …………………………………………………………………..5-113
Cooling water …………………………………………………………………………………5-115
Cooling water hose routing…………………………………………………………..5-115
Thermostat removal…………………………………………………………………….5-116
Cooling water line check………………………………………………………………5-117
Thermostat check ……………………………………………………………………….5-117
Intake grate and ride plate…………………………………………………………………..6-1
Intake grate and ride plate removal …………………………………………………..6-1
Jet pump unit……………………………………………………………………………………..6-2
Jet pump unit removal …………………………………………………………………….6-2
Jet pump unit removal …………………………………………………………………….6-4
Jet pump unit installation …………………………………………………………………6-5
Impeller duct and drive shaft disassembly………………………………………..6-10
Drive shaft removal……………………………………………………………………….6-12
Impeller check ……………………………………………………………………………..6-14
Impeller housing check………………………………………………………………….6-14
Drive shaft check ………………………………………………………………………….6-14
Drive shaft installation …………………………………………………………………..6-15
Impeller duct and impeller housing installation………………………………….6-17
Water hose check…………………………………………………………………………6-21
Transom plate installation………………………………………………………………6-21
Electrical components………………………………………………………………………..7-1
Electrical box……………………………………………………………………………………..7-3
Electrical components …………………………………………………………………….7-3
Electrical box disassembly ………………………………………………………………7-4
Fuse box disassembly …………………………………………………………………….7-6
Check using the YDIS …………………………………………………………………….7-9
Ignition system…………………………………………………………………………………7-11
Ignition coil…………………………………………………………………………………..7-11
Pickup coil …………………………………………………………………………………..7-14
Charging system………………………………………………………………………………7-15
Stator coil…………………………………………………………………………………….7-15
Rectifier regulator …………………………………………………………………………7-17
Thermo sensor …………………………………………………………………………….7-22
Engine temperature sensor ……………………………………………………………7-23
Intake air temperature sensor…………………………………………………………7-24
Intake air pressure sensor ……………………………………………………………..7-26
Knock sensor……………………………………………………………………………….7-28
Throttle position sensor …………………………………………………………………7-28
Accelerator position sensor ……………………………………………………………7-31
Electronic throttle valve relay………………………………………………………….7-35
Reverse sensor ……………………………………………………………………………7-39
Right handlebar switch assembly ……………………………………………………7-40
ECM circuit ………………………………………………………………………………….7-42
Earth plate …………………………………………………………………………………..7-43
Electric bilge pump ……………………………………………………………………….7-43
Fuel system ……………………………………………………………………………………..7-44
Fuel injector …………………………………………………………………………………7-44
Fuel pump module………………………………………………………………………..7-46
Starting system ………………………………………………………………………………..7-47
Fuse……………………………………………………………………………………………7-47
Left handlebar switch assembly ……………………………………………………..7-48
Main and fuel pump relay ………………………………………………………………7-49
Starter relay …………………………………………………………………………………7-51
Starter motor ……………………………………………………………………………………7-53
Rear cover …………………………………………………………………………………..7-59
Starter motor assembly …………………………………………………………………7-59
Remote control system …………………………………………………………………….7-59
Remote control receiver ………………………………………………………………..7-63
Indication system……………………………………………………………………………..7-64
Multifunction meter ……………………………………………………………………….7-64
Operation button assembly…………………………………………………………….7-65
Compass display (FX Cruiser SHO)………………………………………………..7-67
Air temperature display (FX Cruiser SHO) ……………………………………….7-68
Water temperature display (FX Cruiser SHO) …………………………………..7-68
Speed sensor ………………………………………………………………………………7-69
Digital speedometer display (FX SHO)…………………………………………….7-70
Digital speedometer display (FX Cruiser SHO) …………………………………7-71
Fuel level meter display and fuel level warning indicator ……………………7-72
Check engine warning indicator ……………………………………………………..7-72
Diagnostic display…………………………………………………………………………7-73
Oil pressure warning indicator ………………………………………………………..7-73
Engine overheat warning indicator ………………………………………………….7-74
Buzzer ………………………………………………………………………………………..7-74
Handlebar ………………………………………………………………………………………….8-1
Steering pad removal (FX SHO)……………………………………………………….8-1
Steering pad removal (FX Cruiser SHO) ……………………………………………8-2
Handlebar holder removal ……………………………………………………………….8-3
Handlebar switch assembly check ……………………………………………………8-8
Handlebar assembly installation……………………………………………………….8-8
QSTS cable removal …………………………………………………………………….8-14
QSTS check ………………………………………………………………………………..8-14
QSTS cable installation …………………………………………………………………8-15
Front hood ……………………………………………………………………………………….8-17
Front hood removal ………………………………………………………………………8-17
Damper check ……………………………………………………………………………..8-20
Steering console cover……………………………………………………………………..8-22
Multifunction meter and cover removal…………………………………………….8-22
Side cover removal……………………………………………………………………….8-24
Center cover removal ……………………………………………………………………8-25
Center cover disassembly ……………………………………………………………..8-27
Side cover removal……………………………………………………………………….8-28
Steering master component check ………………………………………………….8-34
Spring installation …………………………………………………………………………8-34
Rubber seal installation …………………………………………………………………8-35
Remote control cables and speed sensor lead…………………………………..8-36
Remote control cables and speed sensor lead removal……………………..8-36
Steering cable installation (steering master end) ………………………………8-38
Steering cable installation (jet pump end) ………………………………………..8-39
Seat and hand grip removal …………………………………………………………..8-43
Seat lock check ……………………………………………………………………………8-45
Exhaust system………………………………………………………………………………..8-46
Exhaust system and battery removal ………………………………………………8-46
Exhaust system check…………………………………………………………………..8-49
Deck and hull……………………………………………………………………………………8-50
Drain plug check…………………………………………………………………………..8-54
Operating………………………………………………………………………………………9-5
Connecting the communication cable to the watercraft ………………….9-5
Engine unit trouble analysis ……………………………………………………………….9-6
Using the YDIS for engine unit trouble analysis ………………………………….9-6
Self-diagnosis…………………………………………………………………………..9-7
Diagnostic code table………………………………………………………………..9-8
Diagnostic code and checking step …………………………………………………..9-9
Engine unit trouble analysis (diagnostic code not detected) ……………….9-15
Trouble analysis chart ……………………………………………………………..9-15
2009 Yamaha Fx Cruiser Sho Service Manual
2008-2009 FX SHO, FX Cruiser, SHO Cruiser, Yamaha WaveRunner, Service Manual, Repair Manual, Workshop Manual, Repair Guide, Handbook, Download, PDF, Guide Book Owners Service Manual